Crosslinked Insulation Extrusion

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Crosslinked Insulation Extrusion Line

Extruder line for production of silane cross-linked cable material in a one-step process
The one-step silicohydride cross-linked insulation extrusion line is designed for the insulation extrusion of cooper and aluminum conductors. Our cross-linked insulation extrusion line is suitable for power cables ranging from 1kV to 10kV, overhead conductors, plastic cables and etc.

product details

product description

Product FEACTURES
Crosslinked Insulation Extrusion Line

Applicable materials include PVC, PE and XLPE.

Our cross-linked insulation extrusion lines boast high productivity, enabling continuous production and significantly improving efficiency.

Technical parameter
Crosslinked Insulation Extrusion Line

Voltage range	1KV-10KV for cross-linked cable
Voltage range	1 KV-10KV for overhead conductors
Conductor material	Aluminum,copper
Aluminum conductor	Up to IEC 228 standard
Copper conductor	Up to IEC 228 standard
	free from dust impurities, oil, and bending
Conductor shape	Round,sector,stranded,solid
Cross sectional area of conductor	10-630mm²,copper
Cross sectional area of conductor	10-63mm²,aluminum
Conductor diameter	4.0-40.0mm
Cable out diameter	9.5-42.0mm
Weight of cable	Max.7.0 kg/m
Wall thickness	Inner shield:0.4 -0.8 mm
	Insulation:0.8 -3.5 mm
	Color skin:0.1-0.5 mm
Maximum Production Line Speed	80 m/min
Capacity of extrude 65/25D	PE:Max.120 kg/h
120/30D	PE:Max.480 kg/h
Middle voltage cable
Inner shield material	Semi-conductive PE(Borealis),SIOPLAS(AEI)
Insulation material	PE (e.g., 2100TNOO, 218W, 18D) Liquid Silane (e.g., SILIX, SILMIX316, 301) Carbon Black Masterbatch (SILIX-C401)
Low voltage cable
Insulation material	PE (e.g., 2100TNOO, 218W, 18D) Liquid Silane (e.g., SILIX, SILMIX316) Carbon Black Masterbatch (SILIX-C401)
Colored jacket	PE,PVC or SIOPLAS(AEI),color materials

product details
VVF Tandem Extrusion Line

Pintle Type Pay-Off:

Motor-controlled for lifting,opening, and movement,featuring limit protection.

Passive pay-off with mechanical tension control.

Take-Up:

Motorized wire clamping with mechanical and electrical protection mechanisms.

Easy loading and unloading of wire bobbins.

Synchronization with the main machine for continuous tension during operation and delayed stoppage after host shutdown.

Caterpillar Haul Off Unit:

Pneumatic clamping and automatic tensioning of the traction belt ensure low noise and high output efficiency.

Synchronization of traction speed with extruder speed ensures reliable and stable operation.

The twin tracks feature a reinforced mesh layer, driven by an AC motor via a spiral bevel gear system with four-speed gearbox.

Meter Counter:

Non-contact electronic meter counter for accurate and reliable measurements.

Mechanical meter counter included.

Control System:

Siemens PLC control for smooth operation and reliable performance.

All technical parameters adjustable via the touchscreen interface, with the ability to store production process parameters.