How automated is the Gantry type pay-off and take-up line?

Many customers consider the automation level of the equipment when purchasing a gantry type pay-off and take-up line to reduce the labor input cost of the enterprise. The gantry type pay-off and take-up line developed and produced by Hengtai occupies a vital position in the production process of wire and cable, optical fiber and cable industries with its high efficiency, precision and high degree of automation. Next, I will introduce the automation performance of Gantry Type Pay-Off & Take-Up Line in detail.

1. Highly integrated automatic control system

The gantry type pay-off and take-up line is equipped with a highly integrated automatic control system. This system is usually built on advanced PLC (programmable logic controller) technology, which enables precise control and efficient operation of the equipment. Through preset programs and algorithms, the control system can automatically adjust the speed, tension and position of the reel to adapt to cables or optical cables of different specifications and types. Through this algorithm setting, the operator can easily preset the traverse pitch, and the system adopts speed and torque drive mode to ensure speed synchronization. This not only improves production efficiency, but also reduces the possibility of errors caused by manual operation.

2. Automated reeling and unwinding operation

On the gantry reeling and unwinding production line, the reeling and unwinding operation shows a very high level of automation. The equipment has the ability to automatically release cables or optical cables from the material tray, and can transmit them strictly according to the pre-set path and speed. In the reeling process, the equipment will automatically adjust the speed and tension of the reel according to the real-time situation to ensure that the cables or optical cables are closely arranged and evenly reeled, thereby greatly improving production efficiency and product quality.

3. Intelligent monitoring and fault warning

In order to improve the stability and reliability of the production line, the gantry reeling and unwinding production line is also equipped with an intelligent monitoring and fault warning system. The system can monitor the operating status and various parameters of the equipment in real time. Once an abnormal situation or potential fault is found, the system will immediately issue a warning signal and prompt the operator to take corresponding measures. This not only helps to reduce the occurrence of equipment failures, but also improves the overall operating efficiency of the production line.

4. Easy-to-integrate automated production line

The gantry reeling and unwinding production line has good scalability and easy integration. It can be easily integrated with other automation equipment (such as extruders, rewinding lines, taping machines and armored wires) to form a complete automated production line. By working in conjunction with other equipment, the production line can achieve full automation from raw material loading, processing to finished product unloading, thereby further improving production efficiency and product quality.